+86 18920794106
0102030405
Conveyor Belt Idler Roller Brackets - High-Quality China Suppliers & Factory for Various Bandwidth Sizes
📐 Structural Parameter Standards
- The installation angle of the groove type roller group is usually 30° or 35°.
- The center distance of the flat roller group is generally 1200–1500 mm.
- Special spacing requirements apply for buffer roller groups.
🔩 Material and Process Requirements
- Q235B steel welded parts are the mainstream choice.
- Use C-shaped steel or H-shaped steel as the supporting beam material.
- The surface needs to be treated with rust prevention — hot-dip galvanizing or spray coating.
📌 International Standard Reference: ISO 1537:2018 "Continuous Mechanical Handling Equipment" & DIN 22112 "Belt Conveyor" standard system.
⚠️ These dimensions are for reference only. Specific dimensions may vary depending on different manufacturers and product models. It is recommended to consult a professional belt conveyor manufacturer or supplier to ensure that the appropriate size of roller bracket is selected.
🏗️ Conveyor Supports — Detailed Introduction
Conveyor supports are a crucial component of conveyor systems, used to support and secure the various parts of the conveyor, ensuring stable operation.
Function
To support the various parts of the conveyor, ensuring its stable operation; adjustable in height to create horizontal or inclined conveying surfaces; its load-bearing capacity must exceed the sum of the weight of the conveyor components and the conveyed items to ensure safe system operation.
Materials
Common materials include steel, aluminum alloy, wood, and plastic. Steel supports are high-strength and impact-resistant, suitable for heavy industrial applications; aluminum alloy supports are lightweight and corrosion-resistant, commonly used in the food and pharmaceutical industries; wooden supports are low-cost and easy to process, suitable for light loads or temporary systems; plastic supports are water-resistant and chemically resistant, often used in special environments.
Structural Forms
Structures include C-shaped steel, square/rectangular tubing, etc. C-shaped steel is an open structure, easy to install and adjust; square/rectangular tubing is a closed structure, with strong torsional resistance, suitable for long-span support. Additionally, there are truss structures, which distribute loads and reduce resonance during long-distance conveying.
Types
Based on mobility, supports can be divided into fixed and mobile supports. Fixed supports are typically bolted to the ground, providing stable support; mobile supports are equipped with casters for easy movement and are suitable for temporary or frequently repositioned applications.
Based on application, supports can be divided into standard supports and driven supports. Standard supports are used for general support; driven supports add a support structure at the drive end to ensure the stability of the drive section.
Key Parameters
These include the support's span, height, and load-bearing capacity. The support span is related to the load and needs to be designed based on specific load and material allowable stress parameters to ensure the support's strength and stability.
❓ Frequently Asked Questions (FAQ)
Q
What is the standard installation angle for groove type roller groups?
The standard installation angle for groove type roller groups is typically 30° or 35°. The appropriate angle depends on the material being conveyed and the specific conveyor design requirements.
Q
What materials are commonly used for conveyor supports?
Common materials include steel, aluminum alloy, wood, and plastic. Steel is preferred for heavy industrial use, aluminum alloy for food and pharmaceutical environments, wood for light-load or temporary systems, and plastic for chemically challenging environments.
Q
What surface treatments are required for conveyor support brackets?
The surface of conveyor support brackets must be treated with rust prevention methods, most commonly hot-dip galvanizing or spray coating, to ensure long-term durability and resistance to corrosion.
Q
What is the difference between fixed and mobile conveyor supports?
Fixed supports are bolted to the ground and provide stable, permanent support for continuous operations. Mobile supports are fitted with casters, allowing easy repositioning — ideal for temporary setups or applications that require frequent relocation.
Q
What international standards apply to conveyor roller brackets?
Key international standards include ISO 1537:2018 "Continuous Mechanical Handling Equipment" and the DIN 22112 "Belt Conveyor" standard system. These provide guidelines for design, dimensions, and performance requirements.
Q
How do I choose the right roller bracket size for my conveyor system?
Since dimensions vary by manufacturer and product model, it is strongly recommended to consult a professional belt conveyor manufacturer or supplier. Key factors to evaluate include the support span, load-bearing capacity, installation angle, and the type of material being transported.